The majolica process involves several key steps that contribute to its distinct aesthetic and durability. It begins with the preparation of a clay body, typically earthenware, which is shaped into the desired form. This clay is then fired at a low temperature, creating a porous bisque.
Once the bisque has cooled, the first layer of glaze is applied. This glaze is often a white, opaque glaze that serves as a canvas for the subsequent decorative elements. After glazing, the piece undergoes a second firing, which vitrifies the glaze and prepares the surface for painting.
Upon completion of the second firing, artisans use colourful oxides and underglazes to paint intricate designs on the surface. These pigments are typically applied in a freehand style, allowing for a high degree of artistic expression. After the decoration is complete, the piece is subjected to a third firing at a higher temperature. This final firing fuses the decorative elements to the glaze, ensuring their longevity and vibrancy.
The result of the majolica process is a beautifully crafted ceramic piece, characterised by its rich colours and intricate designs, often inspired by historical motifs and themes. Each piece is unique, reflecting both the skill of the artisan and the traditional techniques passed down through generations.